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Metallurgical Principles and Practice of Engineering (PE) Study Guide: Question #12


It Is the Policy of The Minerals, Metals & Materials Society (TMS) to Encourage the Professional Registration of Metallurgical Engineers.

Significant residual stresses can develop in a metal during welding. The figure below shows the longitudinal stresses resulting from a single-pass groove weld.

ASM Handbook, Vol. 6: Welding, Brazing, and Soldering, (1993), ASM International, Materials Park, OH 44073-0002, Fig. 3A Fig 3B, P. 1096

The distribution of this stress can be very closely approximated by

where sm is the maximum tensile stress at the weld centerline, b is the half-width of the tension zone of residual stress, and y is the perpendicular distance from the weld centerline.

Two long, hot-rolled AISI 1040 steel plates were joined along their length by a single pass groove weld. X-ray diffraction was used to determine that the maximum tensile stress at the welds center line was 54 ksi. The stress was seen to fall to zero at a distance of 0.70 inches on either side of the centerline. The residual stress at a distance of 1.00 inch from the centerline is nearest:

(A)
-10 ksi.
(B)
-20 ksi.
(C)
+10 ksi.
(D)
+20 ksi.









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