|
|
|
ABOUT THE PRESENTERS |
Dr.
Thekdi has over 30 years of experience in design and development
of furnaces used by all major industries. His area of expertise
includes design and application of combustion and heating systems,
waste heat recovery systems, emission (NOx) reduction systems
and use of combined heat and power systems for process heating
applications. He has worked in the areas of engineering, R&D,
and marketing for major furnace companies that supply heating
equipment to metals and nonmetals industries throughout the world.
During the last 3 years Dr. Thekdi has participated in more than
a dozen Plant Wide Energy Assessments for major industrial plants
throughout the USA. He has contributed to the development of a
software tool Process Heating Assessment and Survey Tool (PHAST),
and developed and delivered training courses that offer instructions
on practical and cost-effective methods to improve thermal efficiency
of process heating equipment such as melters, furnaces, ovens,
kilns etc. He holds 25 U.S. and foreign patents related to high
temperature processes and equipment, published more than 50 technical
papers and contributed to two books in the area of combustion,
process heating and application of improved technologies in industries.
|
PROCESS HEATING SYSTEMS OPTIMIZATION WORKSHOP
In
cooperation with the U.S. Department of Energy, Office of Energy Efficiency
and Renewable Energy
Dates:
Saturday, March 1, 2003 8:30am-5:00pm
Presented by:
Arvind Thekdi, E3M, Inc.
Fees:
Members $475, Non-members $560
Sponsored by: TMS
Materials Processing and Manufacturing Division, joint with the
U.S. DOE
Introduction:
of energy used for process heating represents a large percentage
of the cost of manufacturing for the primary industries and it is expected
to increase in the future. Process heating energy is used in the form
of combustion of natural gas in furnaces and boilers, heating by steam,
or electric heating. In many cases these heating processes are inefficient
with large amount of energy being wasted as flue gases and other heat
losses from the heating equipment. Typically a furnace or melter used
in the metals industry could be less than 40% efficient. Additionally
inefficient operations could have negative effect on productivity, product
quality and product yield in manufacturing operations. Many of these
deficiencies can be reduced or eliminated and significant cost reductions
can be achieved by use of proper operating practices and improved maintenance
of the process heating equipment.
Who Should Attend:
This 1 day course is intended for, supervisors, engineers and operating
personnel responsible for energy efficiency improvements in heating
equipment such as furnaces, ovens, melters, boilers used in the manufacturing
plants. The attendees will receive a copy of PHAST software tool for
their use.
Course Overview:
This workshop includes an introduction to use of energy efficient process
heating and process heating equipment such as furnaces, ovens, dryers,
heaters, kilns etc. used by the metals and non-metals industries. It
includes discussion of combustion and other heating methods, heat transfer
in furnaces, heat containment, waste heat recovery, commonly used process
heating controls and emission reduction related to process heating.
Application of the Process Heating Assessment and Survey Tool (PHAST)
is also covered. PHAST can be used to survey furnaces, to identify major
energy using equipment, to prioritize improvement opportunities, and
assess available methods that can be used to reduce energy consumption
in an industrial plant. There are several general elements to the workshop:
-
Introduction to fuels and combustion for industrial
furnaces, heaters, kilns etc.
-
Efficient operations and maintenance of combustion
system (burners and associated components)
-
Heat transfer methods and improvements in furnaces
and heating systems.
-
Reduction of heat losses in furnaces through improved
insulation and housekeeping
-
Methods of heat recovery from flue gases and waste
heat produced in furnaces
-
Reduction and control of NOx and other regulated
emissions from heating equipment
-
“Common sense” controls for efficient
operation of furnaces
Other Short Courses:
Below is a list of the other short courses that are scheduled for the
2003
TMS Annual Meeting and Exhibition:
|