IMPORTANT DATES
Course Dates: August 20 – 22, 2015
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TMS Metallurgical and Materials Engineering Professional Engineer (PE) Licensing Review Course
August 20–22, 2015 • Warrendale, PA, USA
Thursday, August 20
8:00 a.m.
Registration
8:15 a.m.
Introductions and Exam Format Review
Charles White
8:30 a.m.
Basics Crystal Structures, Chemistry, and Phase Diagrams
Dana Medlin
- Atomic structure, atomic bonding
- Unit cells, crystal structures, directions, planes
- Imperfections, strengthening mechanisms, grain size
- Slip systems, recrystallization
- Phase diagram basics, lever rule, and equilibrium cooling
10:30 a.m.
Physical Metallurgy of Steel
George Krauss
- The Fe-C diagram as a model phase diagram
- Crystal structures in steel (Austenite and Ferriite)
- Diffusion: effect of concentration gradients, atom type, and temperature
- Phase transformations and microstructures: diffusion- and shear-controlled
12:30 p.m.
Lunch
1:00 p.m.
Physical Metallurgy of Steel
George Krauss
- Hardness, strength, a function of carbon and alloy content
- Heat treatments for ductility and hardness
- Surface hardening: carburizing, induction
- Low toughness and embrittlements; fractography
2:00 p.m.
Mechanical/States of Stress
Indrajit Charit
- Two-dimensional & three-dimensional states of stress
- Poisson’s ratio & relationship between elastic constants
- Stress-strain relations & plane strain
4:00 p.m.
Processing
Charles White
- Basic process (raw materials, mold making, melting)
- Process characteristics (disposable and permanent molds)
- Product characteristics (shrinkage, distortion, porosity, allowances)
- Cold work (recovery, recrystallization, grain growth, property changes, in process control)
5:00 p.m.
Questions
Friday, August 21
8:00 a.m.
Chemical Analysis Techniques, Metallography Nondestructive Testing
Dana Medlin
- X-ray basics, XRF, OES, mass spec, EDS, XRD, etc.
- Flaw, leak, liquid penetrant, mag particle, eddy current
- Strain gage, ultrasonic, radiographic, etc.
- Metallographic, microstructural characterization
- Alloying and hardenability calculations
10:00 a.m.
Performance
Erik Mueller
- Arrhenius behavior and predicting transformation times
- Creep and high temperature flow
- Ductile to brittle transition
- Using standards and specifications
12:00 p.m.
Lunch
12:30 p.m.
Mechanical Behavior of Composites & Heterogeneous Material and High Temperature Degradation
Indrajit Charit
- Various composite forms of materials
- Elastic models in fiber-reinforced composites
- Composite strengthening
- High-temperature oxidation, corrosion mechanisms (including metal dusting)
- Creep-fracture and stress rupture
- Radiation-induced degradation
2:30 p.m.
Fitness for Service & Life Prediction
Alphonse Hegger
- Fitness for service
- Life prediction and modeling
- Life extension
- Application of techniques to assess remaining life for local thinning, brittle fracture, plastic collapse, and time dependent damage
5:00 p.m.
Questions
Saturday, August 22
8:00 a.m.
Testing and Analysis
Erik Mueller
- Failure analysis (including overstress, fatigue, corrosion, embrittlement, deformation, and polymers/composites)
- Wear mechanisms
- Interpreting testing data
10:00 a.m.
Corrosion Mechanisms & Environmental Compatibility
Alphonse Hegger
- General, galvanic, pitting, intergranular, erosion, and microbiologically induced corrosion
- Selective leaching
- Environment assisted cracking
- Hydrogen damage
- Electrochemistry
- Environmental testing methods
- Environmentally assisted cracking
12:00 p.m.
Lunch
12:30 p.m.
Polymers and Strengthening Mechanisms for Polymers
Steven Sopher
- Polymers and strengthening mechanisms for polymers & reinforced polymers
- Plastics and polymer processing, standards, and specifications
1:30 p.m.
Statistics
Steven Sopher
- Statistical quality control methods
- Industrial safety practice
2:30 p.m.
Joining Processes/Coatings
Charles White
- Welding, soldering, brazing, bonding processes
- Coatings (corrosion & wear resist, cosmetic)
- Application method (diffusion, dipping, spray, flow, chemical conversion)
4:00 p.m.
Wrap-up/Evaluation
TMS Meeting Services
184 Thorn Hill Road
Warrendale , PA 15086-7514 USA
Telephone (724) 776-9000, ext. 241
(800) 759-4TMS
Fax: (724) 776-3770
E-mail: mtgserv@tms.org
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